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SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the following era of pumps. The business chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the leading trade truthful for water, sewage, waste and raw materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market leadership in the subject of intelligent and progressive solutions.
The same applies to the other commerce fair displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one considered one of its type in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly creating its digital services with ambition and fervour. pressure gauge หน้าปัด 2 นิ้ว combines its digital solutions with the normal pump enterprise to provide its customers extra time for the necessities, scale back prices and simplify processes.
At the world fair for environmental technologies on the end of May, international commerce visitors will experience the premiere of a completely automated solution with built-in Industry four.zero features. The current premium mannequin range SCT AutoAdjust presents revolutionary improvements in the area of progressive cavity pumps. Wrenches and so on. at the moment are a factor of the past when it comes to maintenance. One click from a distant location and the stator is again in high shape. The range, which was developed on the premise of buyer necessities, makes upkeep work a lot simpler and therefore helps to save lots of time and costs. Retensioning ensures constant pumping capability and high productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is elevated and maintenance times are lowered to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle prices are also considerably reduced. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that maintenance could be simply carried out by one particular person. Suction or stress traces now not have to be removed. With an integrated retensioning system, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the flow fee is decreased due to wear and tear. The latest development, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, without the necessity for any special instruments. The new SCT AutoAdjust generation allows the stator to be retensioned both conveniently from the control room by way of analogue sign lines or digitally through varied fieldbus systems. Quick entry on website at the pump could be achieved via a control panel or by way of Bluetooth utilizing an app for Android and Apple tablets which may be already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between sensible pumps, providers and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits focused evaluations and analyses that can be utilized for course of optimization. All collected data is saved reliably and securely within the cloud. The real-time knowledge from the monitoring service provide suggestions on wear and tear or point out that spare elements are due for reordering quickly. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the operating and upkeep instructions based mostly on the operating hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historical knowledge to enable predictive upkeep forecasting and identification of irregular conditions. By combining different sensor data, guidelines could be created to trigger alarms. For instance, a lowered flow rate at increased pump speed in comparison with the pump’s particular person calibration curve would indicate pump put on. This signifies that if unintentional course of adjustments are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump knowledge also allows SEEPEX to make extra accurate life cycle predictions for each pump kind based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system answer that combines the advantages of two pump technologies to move extremely dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs could be conveyed up to a thousand meters to its destination utilizing pulses of compressed air in the pipes. For disposal firms, this various to conventional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The progressive combination of progressive cavity pump, additional polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system answer comes in the form of a package deal unit, which incorporates the pump, the devoted management logic, as well as the polymer and, if desired, the compressed air components. This pump can be related to the Connected Services of SEEPEX as an growth.