A twenty-fold increase in manufacturing was the objective of the Croatian automobile cosmetics firm Alfa Car. To achieve this, the whole manufacturing cycle, housed in a model new production plant, was automated. Festo supplied a complete resolution for more than 200 course of valves – including challenge management.
pressure gauge 10 bar of different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the production of car cosmetic merchandise. This requires advanced process automation solutions. The Croatian automobile cosmetics firm Alfa Car has taken an enormous step into the longer term: while constructing a model new manufacturing plant, the whole production cycle was totally automated, from the raw materials to the bottling line for the completed merchandise. One level of focus was the seamless automation of the method valves.
A number of different substances are stored, transported, blended and bottled within the production plant.
Customised complete solution

To tackle the problem, the corporate labored along with the system integrator Arp Lučko and Festo. It would be Festo’s role to project manage the automation of the method valves. To guarantee fast integration into the new system and most reliability sooner or later manufacturing process, customised complete options had been equipped that cover the entire vary, from the method valve models to the valve terminals. When deciding on the necessary elements, particular consideration needed to be paid to the doubtless explosive surroundings.
Reliability counts

The communication between a massive quantity of different automated ball valves and the new plant’s higher-level control system was also decisive for optimum course of automation. This requirement was met by a reliable resolution with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from totally different manufacturers may be absolutely automated in this way. Using a single source for the ball valve answer took the stress off each Alfa Car and Arp Lučko when it got here to designing and installing the model new system. The extensive coordination of the assorted process valve suppliers, which Festo handled as a part of its project administration brief, also made the challenge simpler.
Automated process valves ensure reliable distribution of the substances within the varied course of steps.