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KleenOil India, a producer of industrial oil filtration techniques, has helped to significantly improve the product quality of cold rolling sheets for its metal industry client, by installing a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin circulate know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a traditional magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering performance was insufficient and vital problems have been occurring with the standard of its completed merchandise.
An ECL is used throughout the steel trade to assist clear and strip the floor of the metal sheet of rolling mud by using an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleansing chilly rolled metal than conventional cleansing processes, the instability of the chemical substances can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a stage of protection inside these circumstances, its effectiveness can be considerably decreased, leading to contamination elimination between 30-40%. Despite the magnetic curler being installed, the alkaline resolution was still heavily saturated with dust particles and was affected by an unstable PH degree that mixed had been resulting in significant rusting in the course of the course of resulting in scratching of the final product.
เกจวัดถังแก๊ส presents fine particle extraction performance inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline answer is paramount to make sure optimum effectivity of the ECL and simply having any magnetic filter or separator just isn’t guaranteed to resolve the ferrous contamination downside. The efficiency of the filtration is decided by the magnetic materials kind, dimension of the magnet, magnetic energy and also the fluid flow dynamics. A low power magnet or minimal publicity to the fluid is not going to perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is important not only to make use of the proper product for the method in query, but the larger level of solution protection supplies additional advantages, including prolonging the lifespan of the pump in addition to a discount in related prices associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, decreased contamination in this utility within the alkaline solution from 400mg/m2 to just 30mg/m2 by eradicating the nice dust particles that were causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India defined: “The magnetic roller was not offering sufficient safety to the fluid in this software, and it highlights the significance of selecting the right method of magnetic safety. Due to the nice particles circulating throughout the alkaline resolution, significant rusting was being created in the course of the ECL course of that was causing harm to the metal sheet. We really helpful Filtramag+, a highly efficient magnetic filtration system to our client as its capacity to take away even the finest particles from fluids would considerably improve the problems that the business was dealing with. By putting in the Filtramag+, our client was immediately offered larger ranges of safety against the damage that have been being brought on by the contaminated resolution. We work regularly with Eclipse Magnetics high-performance merchandise and at all times see vital, positive results soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably effective for use with supplies which have lower magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow expertise guaranteeing that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single cross by way of the filter.
As a results of the set up, the company is now not suffering from damaged completed components, has reduced its scrappage and waste, as well as prolonging the life of the pump.
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