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Celeros Flow Technology injects new life into 40 year outdated SAGD pump to increase heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase production. The pump – a Mather & Platt BB5 – was greater than forty years old and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive strain, excessive temperature steam to improve fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this venture, the customer wanted to extend water temperatures from 90° C to 140° C. However, there have been considerations that the present pump could not be in a position to ship this requirement. Nozzle masses had been a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred provider of some 20 years, for assistance.
Mather & Platt is certainly one of several heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering staff undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing field and affected operational effectivity. There had also been no maintenance interventions for decades – however the pump had never really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the original pump that it had continued to operate in such harsh circumstances and with no common upkeep over such a long period of time. More importantly, it gave us confidence that a thorough overhaul might obtain the desired enchancment in performance, saving the client the cost and lost production time that can be associated with sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite component analysis was undertaken to confirm that the nozzle hundreds would face up to the desired temperature increase. As a end result, the pump is now capable of delivering steam on the larger temperatures required. The seal upgrades guarantee it meets the most recent specs.
Concludes Mike Golds: “We are really happy with the outcome of the SAGD pump upgrade. pressure gauge weksler ราคา has not only achieved the specified production enhance for the client, but also supplied a extra sustainable and cost-effective solution than complete pump alternative. Using modern engineering and evaluation, we have been able to give the present pump a brand new lease of life and ensure it will proceed to carry out well for many extra years.”
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