WIKA has been an internationally recognised partner for all measurement tasks for most decades. The product portfolio includes pressure, temperature, force and level measurement, in addition to flow measurement, calibration and SF6 gas solutions. In the following article, we wish to take a closer look at the measured variable of force. These five reasons show why force measurement is of particular importance.
Reason 1: Protection of individuals and machinery
Protecting folks from harm is the highest priority in virtually any workplace. Likewise, the machinery should remain undamaged to be able to minimise downtime and repairs. In this context, force measurement ensures a safe working environment, especially through overload protection. In cranes, for example, this prevents heavy loads from falling. With construction machinery and robots, alternatively, uncontrolled machine movements are prevented. This can help you work safely, and completely harmlessly, next to and with machinery. In production lines, for example, the machinery is prevented from pulling, pushing or pressing unchecked, and thereby destroying both components and itself. Another example is port logistics, for which WIKA supplies a globally unique, certified system.
Added value: Safe working environment
Reason 2: Ensuring system stability and production safety
Just collecting data isn’t enough. The right measured values are also required to manage to monitor processes seamlessly. Using force measurement in linear drives, for instance, thus improves process control as well as automation, while simultaneously ensuring quality. Force measurement also provides the right data for the correct functioning of brakes and drives, conveyors, presses and weighing systems. A crucial point here is to lessen running costs. The higher the standard of the measured data, the higher the data analysis. The planning of an instrument change is thus more precise, so that changing it too early doesn?t cause increased costs nor does unplanned maintenance cause longer downtimes. The savings in consequential costs alone shell out the dough many times over.
Added value: Full process control
Reason 3: Optimisation of production conditions
The savings potential, and thus the maximisation of profit, have been mentioned in the last section. Only through the perfect use of materials and machinery can margins be increased. An integral issue in manufacturing plants is machine availability. Besides reducing downtime, the focus is on minimising maintenance costs. Among this are welding tongs. With these, the contact force of the electrodes could be precisely monitored through the use of tension/compression force transducers. In this manner, optimum quality is permanently guaranteed and, as well, wear is minimised. Higher profits can even be achieved through saving time, for example, when containers are weighed ?on the fly?.
Added value: Maximum profits
Reason 4: Improving product quality and saving materials
The usage of force measurement in welding tongs ? as explained in the section above ? is an extremely good example of improving product quality together with saving materials. Force measurement supplies the right data for the most accurate process control. Because of this, machine tool wear is minimal. Furthermore, force measurement offers many other areas of application. For example, spreading fertiliser where this action is adapted to the soil conditions is one way to save material. This also protects the environment. Furthermore, it is beneficial to know the (supporting) forces functioning on mobile cranes. เพรสเชอร์เกจ ?s centre of gravity can thus be calculated exactly, meaning that the safety margin can be reduced. In this instance, loads could be lifted further, yet accidents, e.g. due to slipping or tipping, could be avoided.
Added value: Lowering costs
Reason 5: Ensuring quality
Finally, the usage of force measurement offers many advantages in your community of quality assurance, which includes recently been touched upon. On the main one hand, the machinery could be optimally controlled by registering the force. On the other hand, by recording the values, live and saving them for later use, conclusions can be drawn for specific batches. In addition, probably the most precise force measuring instruments meet up with the highest requirements, for example, in materials testing machinery or in medical engineering. Incidentally, WIKA also offers a DAkkS-accredited calibration service for force measuring instruments.
Added value: Exact measured values
Note
Further information on our portfolio of force measuring instruments are available on the WIKA website. There additionally, you will find info on our calibration service for force measuring instruments. In addition, our brochure on force measurement: ?Force measurement is a matter of trust? can be available. Would you like to buy force transducers? In our WIKA online store you?ll find some of our standard versions. In case you have any questions about force measurement, please ask your contact person.
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