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Rand-Air, a part of the Atlas Copco Specialty Rental division and a longtime chief in the field of air, nitrogen, power, circulate (pumps), steam boiler and lighting options, recently took a daring decision which has changed the way its customer – and Rand Air – will approach future hires of a similar nature.
Working in the petrochemical sector requires important attention to element, with absolute security always imperative. When Rand-Air was approached by a long-standing customer on this sector for gear to clear a sulfuric acid pipeline bound for decommissioning, they approached the duty at hand in an revolutionary and agile manner, coming up with a unique solution from those previously applied.
“The challenge undertaken was unusual by nature. Our customer required the use of an air compressor which might carry out optimally in a high-risk, risky setting. We due to this fact decided that this particular project demanded a recent resolution – and a departure from the finest way during which it had beforehand been approached,” explains Rand-Air seasoned petrochemical industry sales representative Melanie Lake.
Oil-free air versus nitrogen
“Acid cannot come into contact with any moisture – whether or not it be water or oil – because of its excessive volatility. Contaminants can cause hazardous chemical reactions and doubtlessly even combustion,” explains Lake.
The clearing of the primary sulfuric acid pipeline – undertaken in 2020 – was intended as a once-off project. Rand-Air therefore took the choice to go with the Class zero oil-free compressor because of its production of high-quality, clean, oil-free, and totally dry compressed air.
“Multiple consultations and analyses preceded this venture, to ensure that the Class 0 oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a stress dew point of minus 40 degrees,” she adds.
Prior to Rand-Air supplying the oil-free compressor, this particular customer had all the time used nitrogen to clear their pipelines. By providing the Class 0 oil-free air resolution, Rand-Air was in a place to show that this was the better answer in this case: capable of provide a more efficient resolution in a shorter time, and with significantly much less potential contamination or safety threat.
Ultimate effectivity with multiple uses
The first pipeline clearing project using oil-free air turned out to be so successful that the estimated five day compressor rent, was accomplished in just one. This unimaginable achievement additional highlighted the operational efficiency of the oil-free compressors chosen.
Following the success of the preliminary pipeline clearing, 4 more projects occurred during the course of the yr, and another is about for October.
“Efficiency and air purity are the rationale that this specific compressor is the best and most viable solution for clearing pipelines,” says Lake. Compressors employed by the customer this year embody the PTS1600 compressor with a dryer which produces 1600 cubic ft of compressed air per minute.
“Oil-free compressors are capable of be effective over large distances. For instance, a number of the pipeline projects have required air to be pumped by way of pipelines of between 2.5 kms to five kms. When compressing air over this distance, strain drops – which impacts the move. It is important that air is pumped into the tanks at below four Bar,” Lake explains.
Oil-free compressors have a quantity of uses. weksler ea14 rent them for instrumentation, fermentation and aerating containers that are normal makes use of for these machines.
According to Lake, the reality that these compressors may additionally be utilized in purposes corresponding to clearing petrochemical pipelines, demonstrates their range: “The oil-free compressor is even able to moving an eighty ton transformer, due to its capacity to blow up industrial pillows that are then positioned underneath the heavy transformer and floated,” she remarks.
All other capabilities aside, probably the most compelling purpose for the rent of the Class 0 oil-free compressor was due to its capacity to supply clean, pure, contaminant-free dry air.
Making agility depend
Rand-Air attributes its excessive diploma of customer success and repeat enterprise to an around-the-clock service and strong team effort: “We have made ourselves indispensable to so many purchasers, because of our extremely excessive standards and substantial business experience. Whenever there is a need for rental gear, clients insist on utilizing our options and companies – because of our stringent security audits, impeccable service and superior technical assistance,” says Lake.
True to its status in plenty of industries together with petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering efficient solutions to customer’s operational wants.
“We are a group which works together and supports each other irrespective of the task. Our technicians and staff are on call 24/7 to make sure customer service and support. We will all the time be ready to go above and beyond for a customer, looking at their problems from contemporary angles, to seek out them the most effective resolution potential – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.